Defender 90 and 110 bulkheads 1983 to 1990

Technical Specifications

Production Dates
1983 To 1990 - Defender 90 And 110 Bulkheads

Over the course of production, The Rover Co. engineers made multiple incremental improvements to their bulkheads, but only ever used two Part Numbers, so Pegasus has introduced ‘Type’ numbers designed to easily identify which bulkhead you require, based on the month and year of when your Land-Rover went into production.

The following dates (listed below) are provisional and are based on actual production dates. The Vehicle Registration date is no guide to the Build Date.

Follow our steps below to identify your bulkhead.

How To Identify Your Bulkhead Type

1. Choose The Exact Copy Of Your Original Bulkhead

Select from the list below the month and year your Land-Rover went into production. Refer to your heritage certificate or click here to review your Land-Rover’s build date.

2. Use The Check List To Review Significant Features

If you are unsure of the exact production date, use the drop down list below to reveal significant features against your old bulkhead.

3. Buy Online And We Will Arrange The Shipping

Place your order by clicking on the drop down lists below and select 'Order This Bulkhead' or contact us today if you need further assistance.

BGA 95-90110 (TYPE 939) - Bulkhead, Defender 90/110, 300 TDi, 1995 to 1997

Regular price £2,652.00
Sale price £2,652.00 Regular price £3,120.00
Unit price
This bulkhead variant is currently under development. Not sure which bulkhead you require? We are...

BGA 90-90110 (TYPE 903) - Bulkhead, Defender 90/110, 200 TDi, 1991 to 1994

Regular price £2,652.00
Sale price £2,652.00 Regular price £3,120.00
Unit price
Provisional specification: With bonnet release cable bracket. Ventilator panels punched for central washer jet. Footwell...

BGA 83-90110 (TYPE 400) - Bulkhead, Defender 90/110, 4-cylinder or V8, 1987 to 1991

Regular price £2,652.00
Sale price £2,652.00 Regular price £3,120.00
Unit price
New manufactured bulkhead, built to our usual high quality. Provisional specification: For models with bonnet...

BGA 83-90110 (TYPE 321) - Bulkhead, Defender 90/110, 4-cylinder or V8, 1987

Regular price £2,652.00
Sale price £2,652.00 Regular price £3,120.00
Unit price
New manufactured bulkhead, built to our usual high quality. Provisional specification: For models with bonnet...

BGA 83-90110 (TYPE 218) - Bulkhead, Defender 90/110, 4-cylinder or V8, 1984

Regular price £2,652.00
Sale price £2,652.00 Regular price £3,120.00
Unit price
New manufactured bulkhead, built to our usual high quality. Provisional specification: For models with bonnet...

BGA 83-90110 (TYPE 100) - Bulkhead, Defender 90/110, 4-cylinder or V8, 1983 to 1984

Regular price £2,652.00
Sale price £2,652.00 Regular price £3,120.00
Unit price
New manufactured bulkhead, built to our usual high quality. Provisional specification: For models with exterior...

Pegasus Finest Detailing

Manufactured To Match The Year And Month Your Land-Rover Went Into Production. Not only will your bulkhead fit like the original, last like it’s original, it has all the same features as the original too!

Jig Aligned

Assembled on several major assembly jigs, which locate key mounting points throughout the build process.

Universal Fitment

Built to 'universal' RHD or LHD specification.

Durable Coating

Surface finished in an e-coating as standard, ready for painting.

Ready to Fit

Made to fit exactly like the original manufacturers specification; endorsed by classic car insurers.

Handmade In The UK

Our Process

“We would like to think, that if one of the original assembly workers at the Rover factory in Solihull, viewed our bulkheads today, he would find it very difficult to detect any differences to the original”.

Individual Components

We utilize our own designs and patterns to cut and shape the final parts. We have invested in advanced tooling to create a bulkhead that is comparable to Rover's original engineering. Pegasus have extensive experience in sheet metal work and are able to replicate all original pressing details, holes, spire nut locations, and footwell ribs.

Made Stiffer, Stronger and Corrosion-free

Our parts are fabricated with minimal pressing, preserving metal thickness. Using modern design and materials, we have improved performance by strengthening and stiffening weak points by 50% compared to the original bulkhead. This means that not only does the bulkhead maintain its original appearance, but it is also more durable and long-lasting.

Spot Welded Like The Originals

Pegasus bulkheads are constructed using the same spot welding method as the original bulkheads. The majority of the parts are joined together using spot or TIG welding to create sub-assemblies, which are then assembled into the final assembly. To ensure precise bulkhead geometry, the assembly is constructed on a 36 reference point jigs.

Final Stage Welded

Pegasus utilize TIG welding on the final assembly for heavy-duty brackets, lap joints, and butt joints. The heavy-duty brackets such as the bonnet hinges, tie rod brackets, and bottom feet are also welded into place using TIG welding to replicate the original oxy-acetylene welding method. We maintain the highest standards in our manufacturing process and have complete control over the quality of each finished bulkhead.

Why Choose Pegasus?

Technical excellence, outstanding craftmanship and an inexhaustible supply of Land-Rover knowledge.

When you choose Pegasus, you’re choosing a passion for perfection.

Made by hand in the UK, Pegasus have completed extensive research to the point where we can identify exactly which type of bulkhead you require, based on the year and month your Land-Rover went into production. Each part has been reverse-engineered and accurately CAD drawn, generating very precise manufacturing drawings to replicate Rover’s original specifications.

All component parts are laser cut and CNC folded. The bulkhead assembly is then authentically spot-welded, arc welded, and finally TIG welded on our purpose-made jigs using 36 alignment points.

Made In The United Kingdom

All our bulkheads are drawn, parts manufactured, and assembled in the United Kingdom to ensure consistent quality and high standards.

5 Year Warranty

Our in-house quality system ensures all parts are manufactured and assembled correctly.

100 Day Returns

Made to fit exactly like the original manufacturers specification; endorsed by classic car insurers and for your extra peace of mind we offer you a 100 day return.

Fast Secure Shipping

We ship worldwide right to your door.
All our bulkheads ship from our UK warehouse.

Kind Words From Our Customers

We appreciate your kind words and feedback. Thank you.

Found that everything lined up perfectly. The doors fit and close, the windscreen fits, the vent flaps and seals fit, door seals fit - a great result!

Chris and Linda

Just a line to let you know that the Land-Rover Forward Control 2B bulkhead arrived today! Hoorah!! ...The shipping crate was certainly up to the job, thank you!

John from New Zealand

Pegasus provide many of the parts that made the restoration possible.

Jim

I am a very happy bunny and a satisfied customer of Pegasus.

Gordon